Aluminium Powder Coatings and Epoxy Primer Finishes

Planning for a clean Saildrive, and more


Scope & Outcome

Saildrives and more

Saildrives are especially critical underwater surfaces when it comes to maximizing fuel efficiency and avoiding top speed degradation. Here we discuss how to keep your saildrive barnacle-free and in excellent condition year after year.


Additionally, this advice covers both factory powder coated and epoxy primer coated surfaces. 


As much as this applies to saildrives it also applies to other areas having the same surface finish, for example gantry engine mountings or the leading edge of outboard engine where the front tip is prone to dipping into the water from time to time.


Velox Plus gives an excellent outcome

Marlin Yacht Paints Velox Plus has been found to achieve excellent results in keeping Aluminium surfaces free from fouling. The system, when done right, results in a tough (including running over the odd line or other water debris) and durable solution you can easily service yourself 

  • in-between haul-outs with a quick dive and a rag in hand (if needed) and  
  • at haul-out without needing to grind or heavily sand.


Maintenance between haul-out

Noting that a 'quick dive with rag-in-hand' can be problematic and is worth taking a moment to talk about;

  • when cleaning an ablative surface; a plume of black water smoke quickly appears and the value of the 'quick dive' is even more quickly questioned,
  • when cleaning a silicon-based foul release specialist equipment is required, the delicate silicon membrane needs to be managed by a trained expert,
  • however Velox Plus is a hard and durable surface that is neither of the above.


Nothing beats regular use

Before getting started, as always, no two boats situations are the same, and there are so many factors - water temperature, flow, salinity, renewable energy & shore-based electrical discharge from both the vessel and others around, to name but a few - but typically if you do the preparation then the data points suggest you will be successful. Of course the best way to mitigate these environmental effects is regular boat use &/or regular cleaning via a dive.

Preparation

From the manufacturer

To begin ... let's first check with the manufacturer, at their site Marlin Yacht Paints

PARTS COATED WITH FACTORY PAINTS: The stern-drives and other aluminium parts are normally treated with factory paints. These should not be removed. Degrease, sand lightly with fine paper or abrasive felt, then prime with METAL PRIMER.


Practical advice

What to use? For factory powder-coated surfaces, Scotch Brite pads as shown or 180-220 grit sandpaper. For epoxy primer coated surfaces, 180-220 grit sandpaper.


Any exceptions? Yes. If you are applying an epoxy primer as part of the application read their TDS but typically you have an over-coating window (e.g. 3-7 hours at 25 degrees). Aim to apply Marlin Yacht Paint's Metal Primer within this window. If you miss it, prepare the surface with 180-220 grit sandpaper.  


Application

Application steps

What next? Once the surface is prepared the next steps are; 

  • Apply Marlin Yacht Paints Metal Primer, one coat
  • Apply Marlin Yacht Paints Velox Plus, three coats
  • Noting
    • At 20 degrees wait 3 hours between coats and 12 hours prior to launch (at 30 degrees this becomes: 2 hours/8 hours)
    • Time permitting, ideally aim for a coat a day
    • Both paints can be brushed, rolled or sprayed
    • Find more great advice at the manufacturers application page, here


Three coats?

The manufacturer Marlin Yacht Paints advises two coats. In Australia we recommend three because we see boats being left in for more than 12 months, and for a bullet proof solution. If tight for time on the initial application then two coats is an option.


Righting the wrongs

Where does it go wrong? Here we see a year 2+ reapplication, with plenty to learn.Needlessly stripped surface!

  • The factory coating has been attacked by a grinder with a flapper disc needlessly. Likewise the prop, stripped and brightened ... but that's a discussion for another post. 
  • Leading to exposed aluminium in parts

Lack of protection exposes the underlying aluminium to the corrosive elements in marine environments. Saltwater, moisture, and oxygen can cause aluminium to corrode, leading to pitting, weakening, and eventual failure of the saildrive. Not to mention voiding the warranty.



From here what do you do? The Gold Standard is to get the surface re-coated. Alternatively strip back to metal and apply an epoxy primer, typically three coats at a minimium. Bear in mind that aluminium will start to oxidise within a few hours of exposure, so you need to have that first coat on in time.  The aluminium leg must be abraded with 60/80 grit prior to epoxy priming.


What about silicon

What if I have previously used a silicon-based foul release like PropSpeed? Remove the foul release, then; 

  • Wash thoroughly with a strong solvent and or wax and grease remover to remove any contaminants, and 
  • Sand with 80 grit sandpaper, followed by 
  • Application of Boating Products Etch Primer, one thin coat, before
  • Then applying Marlin's Metal Primer & Velox Plus, as noted above  


Future haul-outs

Application steps

What happens in Years 2+? Again, let's consult the manufacturer's site in regard to preparation;

SURFACES ALREADY TREATED WITH VELOX PLUS IN GOOD CONDITION: Pressure wash with fresh water and/or sand very lightly with fine paper or abrasive felt. Leave to dry well.

At this point we are back into the cycle;

  • Touch up as needed with Marlin Yacht Paints Metal Primer, one coat
  • Apply Marlin Yacht Paints Velox Plus, three coats
  • Noting
    • Every 3-6 years aim to completely remove the Metal Primer & Velox Plus and reset. Typically, if the majority of paint is still in place then this is not needed.


Did I read that right, no sanding back to bare metal?

Yes. 


If in doubt, Get in touch

If you have any specific questions about the product or application, please reach out to us at our info email info@boatingproducts.com.au


In Australia you can purchase Velox Plus by visiting one of our very helpful Stockists, to see more visit our website  https://www.boatingproducts.com.au/stockists or online at our shop here.


Happy Boating! 


Aluminium Powder Coatings and Epoxy Primer Finishes
Boating Products, Grant 25 August 2024
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